Thermoform Packaging Solutions

Precision Thermoforming for Custom Trays, Blisters & Clamshells

Tamarack Packaging specializes in thin-gauge thermoforming, engineering rigid plastic packaging designed to your exact specifications. We manufacture custom clamshells, blister packs, and cavity trays for a wide range of applications — from high-visibility retail display to secure industrial or internal parts handling.

Our parts are formed from materials including PVC, PET, and RPET, with thicknesses from .010″ to .050″. This material expertise, combined with our in-house value-add services, ensures efficient production runs and consistent, high-quality results for your project.

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Thermoformed Products We Manufacture

Protective Blister Packaging

Clear, rigid cavities designed to hold a product in place, often sealed to a printed backer card. Our blister packs are custom-formed to your shape and are a popular choice for retail displays, OEM components, and safety gear.

Custom Clamshell Packaging

A hinged, fold-over design that locks together, typically with snap closures or button locks. Our custom clamshell packaging is ideal for tools, electronics, hardware, and other small to mid-sized products. Options include hanging holes or freestanding counter displays.

Durable Trays & Lids

We create thermoformed trays with custom-shaped cavities that hold tools, parts, or components in place, often paired with clear snap-on lids for added protection and visibility. Used in assembly kits, storage systems, and tool tray organizer setups.

Prototypes & Short Runs

Need to test a new design? We offer prototyping and small-batch runs to support packaging development before you scale production.

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Industries We Serve

Our custom thermoformed packaging is trusted by leading manufacturers to protect, organize, and display products across a wide range of demanding markets.

We have proven experience developing solutions for:

Retail & Consumer Goods: High-visibility, secure clamshells and blister packs that drive sales.
Industrial, Tools & Hardware: Durable trays for kitting, shipping, and protecting heavy-duty components.
Safety & Electronics: Precision-fit, anti-static trays and packaging for sensitive components.
Medical & Dental: Hygienic, easy-to-seal trays and blisters for medical devices and kits.

From Concept To Production

Our expert design team can engineer your solution, even if you don’t have a drawing. Send us your physical product, and we will determine the optimal layout, material, and forming method, including clear, tinted, or textured options.

We manage the entire process, offering a suite of in-house value-add services that includes graphic design, branded inserts, and printed backer cards to create a fully finished, retail-ready product.

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Let’s build thermoformed packaging that protects, presents, and performs.

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